Chipseal Surfacing
The most cost effective solution in roading
What is Chipseal ?
Chipseal surfacing, is the construction of a thin roading surface using a bituminous based binder and cleaned stone for tires to run on.
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Carparks and Commercial
Roads and Highways
Driveways and Right of Ways
Chipseal can be constructed almost anywhere and is already frequently used on, New and existing: driveways, Right of ways, carparks, commercial yards, bike tracks, walkways, roads and Highways.
Chipseal's advantages ​​​
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Chipseal has a long design life, especially on driveways we have re-sealed some driveways that have lasted 50 years. Generally driveway second coats / re-seals last around 30 years before reseal. An important factor to achieving this life span is to not allow your driveway to form significant pot holes before getting a re-seal. ​
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Chipseal can be constructed in a matter of hours and be ready for traffic immediately.
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Complies with colour requirements for resource consents.
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As a flexable surface it allows the ground to move below without cracking.
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Lower CO2 impact on environment than alternatives.
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The surface has a deeper texture than alternatives, allowing water to runoff without affecting safety, the deeper texture provides better grip and skid resistance.
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As a guide on pricing:
On larger driveways Chipseal is generally 4 times cheaper than Hotmix (Asphalt) and around 5 times cheaper than Concrete.
On smaller driveways chipseal is still around half the price, when it starts to wear out a new surface can be constructed on top unlike concrete which has massive costs associated with the ripping up and removal of the concrete before the new driveway and even be constructed.
The above photo shows a gravel driveway, however a new build can start from as little as a patch of grass next to the road.
Re-Seal Chipseal
The above photo shows an already Chipsealed entrance which also has a few repairs to be completed prior to resurfacing.
Driveway Re-Construction
The above photo shows a driveway constructed in concrete approximately 10-15 years ago.
A Bit of Background
Chipseal originates from ancient roman times where large bricks or cobbles were placed onto thick oils.
Modern roads are both more cost effective and easier to construct, capable of supporting larger vehicles at much faster speeds.
Chipseal surfaces come in a variety of sizes and as a result have a varying range of texture and life span.
The Road Rapter Advantage
At Road Rapter we believe the purchase of a roading asset is a big investment, something that should last a long time and provide excellent value for money well into the future!
To achieve this for every customer we use only the best road construction materials and processes. Find out more by contacting us below!
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Can chipseal be constructed on my existing loose metal (unsealed) driveway?Not without preperation work. For chipseal to be constructed fresh metal (Stones) must be laid and compacted. This is for a few reasons: - Unsealed roads loose their smaller stones and dust with water runoff and as a result the road only retains its larger stones. These larger stones without little ones to hold them in place start to act like marbles this is especially evident on sloped driveways. When cars slip on these stones they push them down the hill; further deteriating the driveway. - Most metal driveways are constructed out of poor strength aggregate, as we want the road way to last the next 100 years we cannot have soft stones breaking down under traffic. Especially not under your brand new road surface.
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How long before I can use my driveway after chipseal is constructed?You can drive on a chipseal surface immediately after constructon. It is recomended to get any work you need done involving heavy trucks using your driveway before constructing your new surface. This helps ensure you get the best life out of the surface.
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Will there be loose stones after construction?Yes there will, Generally these loose stones will be swept off with traffic and weather. These can be easily swept off in 6 months time at your request. Generally we recomend leaving the chipseal for this 6 months to allow the chipseal to properly bed in and set.
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What is emulsion and what are its benefits?Emulsion is the modern road surfacing product of choice. Producing roads with it requires 45% less greenhouse gas emissions vs it's counterpart hot cutback bitumen. It also doesn't have any nasty additives, making it safer for our atmosphere and our team. As it is water based it doesn't need to be sprayed at 180 Degrees and can be sprayed at a much safer 80-90 Degrees. Emulsion is the only product allowed to be sprayed to glue down our motorways and is also the minimum requirement for lots of council roads. NZTA has also announced it is progressing to Emulsion in all contracts after 2025. Why? Well there is numerous benefits aside from safety and the environment. - Because emulsion is water based, it is able to penetrate into a roads surface and through dust. Stones are also permeable and allow Emulsion to infiltrate them allowing the product to adhere significantly better to both the road and the aggregate. - Emulsion doesn't require the addition of Kerosene to help it stick in colder climates. If you have seen roads suddenly turn black and sticky in the first summer you have seen the effects Kerosene can have on roads as it vaporizes into our atmosphere. - Emulsion also doesn't require additives or "wetting agents" these agents evaporate into the atmosphere in the first period of the seals life and are designed to help the oil component of bitumen become sticky which if forgotten can lead to the stone falling off in the first few years of the chip seals life. - Emulsion has a long period of time it can sit waiting for the chip to be applied and is not affected by temperatures the same as cutback bitumen. Cutback bitumen needs chip to be applied immediately before it gets too cold and is very susceptible to cold ground and air temperatures making sealing in winter impossible in some areas of New Zealand.
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How Long Does Chipseal LastIf your driveway is a First Coat (Chipseal on metal) generally 1 to 4 years before requiring a second chipseal. For roads this is generally shortened to 6 - 24 Months depending on traffic volume and type. For reseals (chipseal on chipseal), this can be from 8 years on busy and high stress roads (steep roads) to 30 years on quiet flat driveways with minimal traffic and water flow. Other factors that effect the life can be, shading wet and damp chipseals can be destroyed by plant / mold growth, Number of previous potholes; these areas being first coat chipseals will have significantly shorter lifespans than the rest of the surface.
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All Quotes free of charge, we look forward to hearing from you!